Soybean chunks, often called soya chunks or soya nuggets, have become a household name in India due to their high protein content and affordable price. With the increasing demand for plant-based protein and the rise of vegetarian and vegan diets, starting a soybean chunks manufacturing business can be one of the most profitable ventures in the Indian food processing sector.
In this detailed guide, we’ll explore everything you need to know about starting a soybean chunks manufacturing business — investment, plant setup, machinery, raw materials, cost, profit, government support, and marketing strategies.
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📌 Introduction: Why Start a Soybean Chunks Manufacturing Business?
Soybean chunks are textured vegetable protein (TVP) made from defatted soybean flour. They are rich in protein, low in fat, and have a meaty texture, making them a popular substitute for meat.
The Indian market for soya chunks has been growing rapidly due to:
- Rising awareness of plant-based proteins
- Increased adoption of vegetarian diets
- Growing fitness and health-conscious population
- Affordable price compared to meat and paneer
This makes the soybean chunks manufacturing business a sustainable and profitable venture.
📌 Market Potential of Soybean Chunks in India
- India is the fifth-largest producer of soybeans in the world.
- The soya food market in India is valued at ₹5,000+ crore and growing at 10–12% annually.
- Brands like Nutrela, Fortune, and Patanjali are already dominating, but there is room for regional and local soya chunks manufacturers.
- Demand is rising not only in cities but also in rural areas, where people look for affordable protein options.
If you plan your business well, you can even expand to exports since soya chunks are in high demand in the Middle East, Africa, and Europe.
📌 How Soya Chunks Are Made in Factory?
One of the most common questions is how soya chunks are made in factory. The process is simple but requires proper machinery.
- Raw Material Preparation – Defatted soybean flour is the base ingredient.
- Extrusion Process – The flour is mixed with water and processed in an extruder machine at high temperature and pressure.
- Shaping – The extruder gives shape to the chunks, granules, or nuggets.
- Drying – The shaped chunks are dried in dryers to reduce moisture.
- Packaging – Finally, they are packed in air-tight pouches for long shelf life.
This entire process is handled in a soya chunks manufacturing plant using specialized machines.
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📌 Investment Required for Soybean Chunks Manufacturing Business
The investment depends on the scale of the plant you want to set up.
1. Small-Scale Plant (Home-Based or Mini Plant)
- Investment: ₹5 – ₹10 lakh
- Capacity: 50 – 100 kg/day
- Suitable for local supply and small-scale production.
2. Medium-Scale Plant
- Investment: ₹25 – ₹50 lakh
- Capacity: 500 – 1000 kg/day
- Requires more space, machinery, and labor.
3. Large-Scale Plant (Industrial Level)
- Investment: ₹1 crore – ₹5 crore
- Capacity: 5 – 10 tons/day
- Suitable for national and international distribution.
Thus, the soya chunks manufacturing plant cost will vary from ₹5 lakh to ₹5 crore depending on the scale.
📌 Machinery Required for Soya Chunks Manufacturing
To start a soybean chunks manufacturing business, you’ll need specific machines.
Essential Soya Chunks Manufacturing Machine List:
- Extruder Machine (main machine)
- Pulverizer/Grinder
- Mixer & Blender
- Dryer Machine
- Packaging Machine (automatic or semi-automatic)
- Weighing Scale
Cost of Soya Chunks Manufacturing Machine:
- Small plant: ₹4 – ₹8 lakh
- Medium plant: ₹15 – ₹30 lakh
- Large plant: ₹50 lakh – ₹1 crore
📌 Raw Materials Required
- Defatted Soy Flour – Main ingredient
- Water
- Additives (optional) – Flavoring agents, color, vitamins
Since soy is widely available in India, raw materials are easily sourced from soy processing plants in Madhya Pradesh, Maharashtra, and Gujarat.
📌 Profit Margin in Soybean Chunks Manufacturing Business
Profit depends on scale and demand.
- Production Cost: ₹40 – ₹50/kg (includes raw materials, labor, power, packaging)
- Market Price: ₹90 – ₹120/kg
👉 Profit Margin: 40% – 50%
This makes the soybean chunks manufacturing business highly profitable, especially if you build your own distribution channels instead of relying only on wholesalers.
📌 Steps to Start Soybean Chunks Manufacturing Business
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- Market Research & Business Plan
- Study demand, competitors, and pricing in your area.
- Company Registration & Licenses
- FSSAI License
- GST Registration
- MSME Udyog Aadhaar
- Pollution Control Board NOC
- Trademark Registration (for brand protection)
- Plant Setup & Machinery Purchase
- Choose location with good transportation and electricity supply.
- Buy reliable machinery.
- Hire Skilled Labor
- Operators for extrusion and drying.
- Quality control staff.
- Production & Quality Testing
- Maintain hygiene and ensure protein content as per standards.
- Packaging & Branding
- Attractive pouches (500g, 1kg) with nutritional info.
- Highlight “High Protein” and “Vegetarian”.
- Marketing & Sales
- Tie up with wholesalers, retailers, supermarkets.
- List products on Amazon, Flipkart, BigBasket.
- Build brand through digital marketing.
📌 Marketing Ideas for Soybean Chunks Manufacturers
- Target gyms, fitness centers, and nutritionists as soya chunks are high-protein.
- Run social media ads showing recipes (soya curry, biryani, cutlets).
- Offer bulk deals for wholesalers and restaurants.
- Export through B2B sites like Alibaba, Indiamart.
📌 Government Subsidy & Support
The Indian government supports food processing businesses. You can avail:
- PMEGP Scheme – Up to ₹25 lakh subsidy for small units.
- MOFPI Subsidy – 35% subsidy under Pradhan Mantri Kisan Sampada Yojana.
- State Subsidies – Varies by state (Madhya Pradesh, Maharashtra offer higher support).
This reduces the soya chunks manufacturing plant cost significantly.
📌 Future Scope of Soybean Chunks Manufacturing Business
- Rising vegetarian & vegan demand
- Plant-based protein supplements industry growth
- Export opportunities
- Increasing awareness about health & nutrition
With this, the soybean chunks manufacturing business has a strong future in India.
📌 FAQ
Q1: How Are Soya Chunks Made?
Ans:- Soya chunks are made from defatted soy flour. The flour is processed through an extruder machine, shaped into chunks, and dried to form high-protein nuggets.
Q2: How soya chunks are made in India?
Ans:- In India, soya chunks are made in dedicated manufacturing plants located in soybean-rich states. The process involves extrusion, shaping, drying, and packaging.
Q3: What is the cost of a soya chunks manufacturing plant?
Ans:- Small plant: ₹5 – ₹10 lakh
Medium plant: ₹25 – ₹50 lakh
Large plant: ₹1 – ₹5 crore
Q4: Who are the leading soya chunks manufacturers in India?
Ans:- Popular brands include Nutrela (Ruchi Soya), Fortune, Patanjali, and Saffola. However, many small and medium manufacturers are entering the market.
Q5: What is the profit margin in soya chunks manufacturing?
Ans:- On average, 40–50% profit margin can be earned.
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📌 Final Thought
The soybean chunks manufacturing business is one of the most profitable and future-ready businesses in India. With minimal investment, government subsidies, and rising demand for plant-based protein, it can be an excellent venture for entrepreneurs.
If you plan strategically, invest in quality machines, and market your brand well, you can compete with leading soya chunks manufacturers in India and even start exporting.
👉 In short: If you are looking for a high-profit, low-risk food processing business, then the soybean chunks manufacturing business should be on the top of your list.
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